Guaranteed Results
Where others externalise the difficulty to you, we internalise the challenge and make sure you get what you need and do so throughout a lasting partnership.
Tailored for you
Transitioning from manual inspections to automated quality control can be daunting, especially with no prior investment in inspection hardware or AI. The process may seem complex and resource-intensive, making it difficult to determine the best starting point.
Automated QC Kickstart
With Zetamotion’s Spectron™ platform, you can lay the foundation for automated, scalable quality control. Our solution is designed to make the shift straightforward, delivering 99.99% accuracy right from the beginning and growing with your needs as you expand into more automated processes.
Many manufacturers have invested in inspection hardware but continue to rely on manual monitoring, which limits efficiency and consistency. Manual processes introduce potential for human error and increase operational workload.
Seamless Integration
Zetamotion’s Spectron™ platform can integrate seamlessly with your existing hardware, transforming manual tasks into automated, accurate inspections. By reducing manual work and enhancing precision, Spectron™ boosts quality control consistency and efficiency across production lines.
Effective AI-powered quality control relies on high-quality, well-curated data. However, for conventional approaches, gathering, labeling, and curating extensive data for AI training can quickly become a bottleneck. This process requires substantial time and resources, which can slow down progress and impact scalability, limiting your ability to leverage AI effectively.
Synthetic Data
Spectron™’s modular Spectron Graphics™ component allows you to generate synthetic data, streamlining AI training from minimal inputs. This approach enhances model accuracy while reducing the need for labor-intensive data handling, allowing your team to focus on production quality.
Adding new products or variants to your inspection process often requires extensive retraining, which can delay production and raise costs. This challenge limits flexibility and can impact your ability to stay agile in fast-changing markets where new product rollouts are critical.
Rapid Product Onboarding
With Spectron™, you can onboard new products within 24 hours, allowing you to adapt quickly to changing production needs without compromising inspection quality.
For conventional AI systems to perform optimally, they require vast amounts of labeled and curated data. This process can consume hundreds of hours, tying up resources and increasing costs, which hinders your ability to deliver consistent, high-quality inspection results at scale.
Synthetic Data Assist
With Spectron Graphics™, Zetamotion generates synthetic datasets to streamline data requirements. This drastically reduces the need for manual labeling and ensures your AI model operates with precision, regardless of data complexity.
For QC providers handling multiple product types, traditional AI retraining for each new product can lead to operational delays, high costs, and limited scalability. This challenge makes it difficult to meet client demands for quick adaptation to new product lines or variations.
Rapid Product Onboarding
Through Spectron API™ and Spectron Dashboard™, we enable new product onboarding within 24 hours. Flexible component design allows you to rapidly adapt to new client requirements, maintaining high inspection standards without extensive retraining.
Your QC Hub
With Zetamotion’s SpectronTM platform you have access to all things QC on your production line. Onboard products, look up reports, live-monitor several production line yield points and cross-correlate the data for predictive & prescriptive troubleshooting and maintenance all in one place
Minimising Consequences
In the manufacturing landscape, the visible challenges of quality control are often just the tip of the iceberg. These are the immediate, tangible issues that people notice when quality control fails. However, the true scale of quality control challenges lies beneath the surface, often unnoticed but with far-reaching consequences. These include defects, delays, and inefficiencies that can undermine a brand’s reputation and customer trust – fundamental needs for the end users’ expectations and your return on investment.
With Zetamotion, you gain control over every aspect of your quality control process, ensuring a consistent, high-quality output that strengthens you and your clients’ market position and customer satisfaction. By preventing the vast issues that can arise from poor quality control, our robust quality control system gives you a strategic advantage which directly benefits your bottom line. We’re here to guide you in maintaining excellence throughout your operation, ensuring that you not only meet but exceeds expectations.
Your Data, Your Process:
Full Integration
Your reports reflect your products, your quality and your processes towards your customer. This why Zetamotion allows you to tailor our automatically generated reports to your and your client’s standards, allowing for easy integration, full compatibility and streamlined RMA processes.
Industry Standard Compliance
Our reporting is adaptable to all major industry standards, allowing for seamless integration into existing IoT/PLM/ERP platforms and processes. With options and customisable fields in html, adobe and csv formats we enable direct export of reporting to your clients’ platforms
RMA & Due Diligence
Zetamotion’s reporting offers, but is not limited to, ID/Serial Nr. lookups, full data history retention and retrieval as well as purpose-built re-scan and compare features for Return Material Authorisation (RMA) analysis
Cause & Effect Analytics
How does it help?
Implementing inspection stations at strategic yield points and production step changes brings a transformative impact on manufacturing processes if used for cause-and-effect analytics.
It significantly enhances production health by providing real-time data and insights, enabling proactive adjustments. It allows digital twinning of Quality Control (QC) parameters across the entire production line, offering a virtual model that mirrors physical processes for improved monitoring and optimization.
This results in an increase in quality and yield, streamlines line speed and reduces downtime by predicting and preventing bottlenecks before they occur. It also minimises wasted materials, energy consumption, and the need for reworking, contributing to more sustainable manufacturing practices.
Case Study
A compelling way to highlight Zetamotion’s advantages is by sharing insights we have garnered from real-world conversations with manufacturers and the challenges they face.
Steel Manufacturing
Firstly, consider what we will call SteelX, a producer of coated, painted, embossed, and textured steel. SteelX invested a significant six-figure sum in an automated inspection system. Initially, this system operated satisfactorily for the specific products it was tailored for.
However, following market demand, SteelX introduced new product features, and transitioned to a more agile production model, allowing for enhanced product customization. Their earlier inspection system could not adapt to these new product nuances, mistaking intended features, like embossed elements, for defects (i.e. false positives), rendering the system effectively unusable. When SteelX approached the original system provider for upgrades, they were informed that the system was and could not be modified.
Consequently, they reverted to their previous inaccurate and resource intensive manual inspections This steered SteelX’s conversation in our direction.
Zetamotion took up their challenge and processed samples from SteelX. Within 24 hours, we successfully integrated their product and were able to examine their 30+ quality parameters accurately and reliably.
